CJ Banks Automobile Parts 48784-48788 User Manual

03/07/06 PN 96440 v.10.0Banks Monster®Exhaust System2003-2006 Ford Power Stroke 6.0LTurbo-Diesel F250/F350 Trucks & ExcursionsTHIS MANUAL IS FOR

10 96440 v.10.0Parts List—Ford Power Stroke Monster ExhaustP/N Description 48761 48761 48761 48761 48761 4876153525 2003 T.O.P w/Resonator 1 1 1 1 1 1

96440 v.10.0 11Monster Exhaust System Std. Cab LB Ext. Cab SB Crew Cab SB Ext. Cab LB Crew Cab LB Excursion137" WB 141" WB 156" WB

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693Customer

2 96440 v.10.0Dear Customer,If you have any questions concerning the installation of your Banks Power System,please call our Technical Service Hotline

96440 v.10.0 31. Disconnect the negative (ground)cable from the battery (if there is morethan one battery, disconnect bothnegative cables). Secure the

4 96440 v.10.011121212331 Turbine Outlet Pipe (T.O.P.) (1)2 Front Intermediate Pipe (1)3 Rear Intermediate Pipe (Crew-Cab Long-bed / Crew-Cab Short-

96440 v.10.0 556711415181317161981492010* Crew-Cab Long-Bed models contain two (2) 4" exhaust clamps** Crew-Cab Short-Bed only*** Long-Bed only

the Banks exhaust system. Be carefulnot to trim an excessive amount oftubing. Be sure to wear propersafety equipment.IMPORTANT: Diesel catalysts maybe

96440 v.10.0 7the intermediate pipe and snug asupplied 4" clamp onto the connection.Note: Exhaust clamps should beplaced at the beginning of the

8 96440 v.10.0C) Reinstall the rubber hanger onto themounted hanger pin assembly.11. Install the single pin front hangerclamp onto the rear of the int

96440 v.10.0 9fully inserted (+/- 1⁄4 inch) and that allmount hangers are in the forwardposition (see Figure 4).16. Remove the protective coveringfrom